Expansion to a Full-Scale Automated Control System for the Technological Process of the BKZ-320-140/GM Steam Boiler at Unit 6 of Ufa CHP-2
The Ufa CHP-2 power plant is one of the largest and most important energy facilities in the Ufa region. It provides electricity and heat to thousands of homes and businesses, making it an essential part of the local infrastructure. In order to ensure the smooth and efficient operation of the plant, it is crucial to have a reliable and advanced control system for its technological processes. That is why the recent expansion of the existing automated control system for the BKZ-320-140/GM steam boiler at Unit 6 of Ufa CHP-2 is a significant milestone for the plant.
The BKZ-320-140/GM steam boiler is a crucial component of the Ufa CHP-2 power plant, responsible for generating steam that is used to produce electricity and heat. The boiler is equipped with a complex system of burners, which require precise and efficient control in order to maintain optimal combustion and energy production. The existing system, known as the Combustion Automatic Control System (SAUG), has been in operation for many years and has served the plant well. However, with the advancement of technology and the increasing demands for energy efficiency, it was time for an upgrade.
The expansion project aimed to transform the SAUG system into a full-scale automated control system, utilizing the latest advancements in control technology. The new system would not only improve the efficiency and reliability of the boiler’s burners but also provide more comprehensive monitoring and control capabilities for the entire technological process. This would ultimately lead to better energy production and cost savings for the plant.
The project was carried out by a team of experienced engineers and technicians, who worked closely with the plant’s management to ensure a smooth and successful implementation. The first step was to conduct a thorough assessment of the existing SAUG system and identify areas for improvement. The team then designed and installed new control units, sensors, and software, tailored specifically for the BKZ-320-140/GM steam boiler. The new system was integrated with the plant’s central control room, allowing for centralized monitoring and control of all the technological processes.
One of the key features of the new automated control system is its ability to adjust the combustion process in real-time, based on the changing load and fuel characteristics. This not only ensures optimal combustion but also reduces emissions and improves the overall environmental performance of the plant. The system also has advanced safety features, such as automatic shut-off in case of any malfunctions, ensuring the safety of the plant and its workers.
The successful implementation of the expanded automated control system has already shown significant improvements in the performance of the BKZ-320-140/GM steam boiler. The plant has reported a 15% increase in energy efficiency and a 20% reduction in maintenance costs. The new system has also reduced the workload for the plant’s operators, allowing them to focus on other important tasks.
In conclusion, the expansion to a full-scale automated control system for the technological process of the BKZ-320-140/GM steam boiler at Unit 6 of Ufa CHP-2 is a major achievement for the plant. It has not only improved the efficiency and reliability of the boiler but also enhanced the overall performance and safety of the plant. The project serves as a testament to the plant’s commitment to continuous improvement and the use of advanced technology to meet the growing energy demands of the region.